Tag Archives: continuous improvement

Kaizen and DfGI

3 Apr

In my post “Seven Global Concepts”, a fellow blogger explained Kaizen as a Japanese concept for continuous improvement.  DfGI or Days for Girls International grew their global influence by embracing Kaizen.  Their website explains their 25+ design revisions developing their reusable feminine hygiene kits.

https://www.daysforgirls.org

On a local level, Elfcroft applied Kaizen to the sewing room.  My cabinet with two drop leaves spans almost seven feet (great for curtain projects, etc. not so great for hundreds of DfGI items per year).  I noticed that working on DfGI kits would be easier if the machine was several inches lower.  No height adjustment is available in the machine or table.  I had the opportunity to move the machine to a sturdy, small folding table….and did just that!  The sewing cabinet is working as the cutting table (with one leaf down).  So far, so GOOD 🙂

Before

After (1)

After (2) The former coffee table (lower left) is great for staging fabric.

2017 Recycling solution from sewing room

7 Feb

2014, I purchased flannel fabric in one to three yard lengths.  Each Days for Girls International kit includes 8 reversible, tri-fold, flannel pads.  My strategy included sewing pads from 8 different colors and patterns for each kit.  By year-end, I had over 30 types of remnants.   Variation due to cutting, shrinking from washing and fabric width created a significant amount of remnants in strips and block shapes.  I recycled these scraps into two light weight blankets.

In the three years since the original post, I tightened my strategy on purchasing flannel to reduce the waste (given my experience with shrinkage and end of bolt pieces).  The most significant change was to buy 4.5 yard lengths.  My 2017 striped flannel piece represents is a reduction of over 75% scrap.

Stripes

2014 pieced flannel strips, 18 fabrics in 18 different widths

2017 flannel recycling

2017 flannel recycling